Sheet Metal Product Design Consideration

Let s take a look at everything you need to know about this particular sheet metal design consideration and understand what the maximum amount of bend is for certain gauges of sheet metal.

Sheet metal product design consideration.

Understanding the comprehensive performance of materials and the correct material selection have an important impact on product cost product performance product quality and processability. A sheet metal designer should always conceive design ideas with minimum bend radius relating to the thickness of the sheet metal. Major considerations for the metal selection are the types of metal and their thickness. Sheet metal design considerations.

While this paper focuses on the technologies that shape sheet metal by bending it along a single axis a variety of techniques exist for shaping the material into multi axis forms that are not made up of flat planes or bent along a single axis. In a sheet metal design specifying hole sizes locations and their alignment is critical. Following all sheet metal design guidelines is very difficult in the complex part. This helps in delivering the product at low cost and faster timelines.

Avoid large sheet metal parts with small bent flanges. For the purposes of this piece bending refers to the process by which metal is. Bends specified as angles may be tolerance at plus or minus one half degree at a location adjacent to the bends. Structured grooves hole and slot.

So if you are a student exploring the world of product design or a design engineer who wants to make products with sheet metal then this courses will be a good value addition. Learn sheet metal design processes and practical design considerations along with design projects. In low carbon steel sheet metal the minimum radius of a bend should be one half the material thickness or 0 80 mm 0 03 inch whichever is larger. Selection principle of sheet metal materials.

It is always better to specify hole diameters that are greater than the sheet s thickness t. Metal component has to be surface finished to remove the sharp edges and to optimize the cosmetic appearance of the product. Offers a variety of standard materials as standard offerings including cold rolled steel stainless galvanneal aluminum and copper. Therefore exceptions can be there for complex features design.

Please note how different materials respond with corrosion welding powdercoating and more. Sheet metal design guidelines are followed to design quality sheet metal enclosures. Sheet metal fabrication techniques. Sheet metal materials are the most commonly used materials in the structural design of communication products.

This can be achieved through hand grinding jitterbugging wide belt sandpapers buffing sandblasting priming and painting powder coating plating etc. Sheet metal by definition starts out flat but can be shaped in many different ways to meet many different requirements.